We are Floored! XPM78-01 Möbius Progress Update July 27-31, 2020

It is Monday August 3rd here in Antalya Turkey and everyone is enjoying the last of this big four day Kurban Bayrami Holiday weekend.  Tomorrow is also our anniversary so Christine and I decided to join in and take a much needed break from boat building so we rented a car and drove East along the coast to the lovely town of Alanya for two nights away.  It has been a fabulous break and we are now back and I’ll do my best to get this week’s XPM78-01 Möbius Progress Update off to you at last with apologies for the delay. 

This will be a shorter update due to both having only four working days last week and also due to the launch of the GreeNaval 60 hybrid boat “Mega-Guard”.  This was a long overdue milestone for both Naval Yachts and Mario the owner as this build began a few months before Möbius so this launch has been three years in the making and it was all hands on deck at Naval Yachts to splash Mega-Guard this past Wednesday.  I’ve got some photos of that big event as well as this weekly update on the progress aboard Möbius so let’s jump right in.

Mega-Guard Splashes!

GN60_T9134_Snow_WhiteThe GreeNaval 60 or GN60 is an all aluminium 60’/18.25m diesel electric hybrid yacht which has 2x 370 HP Volvo Penta diesel engines and 2x 150 kW electric motors. GN60, which offers 16knot cruise speed with diesel option can achieve 11,5knot cruise speed with electric motors.  This GN60 brochure will give you more photos and details if you are interested in learning more about the GN60.
IMG_20200729_111429Getting her first full shot of sunshine on her bow as Mega-Guard emerges from the Naval Yachts shipyard this past Wednesday.  She is setting atop one of three such boat moving machines that are on call within the Antalya Free Zone and as you can see this one can take much longer and larger boats onto its all hydraulic controlled bed.
IMG_20200729_111209Looking out of my first floor Workshop/Office inside the shipyard this is the view from the other end as the boat mover starts the several block trip over to the launching equipment at the launching basin within the Free Zone.
IMG_20200729_123459While the boat mover goes slowly it takes less than 30 minutes to make the trip from Naval Yachts to the launching basin.
B0FA5251-563C-464B-8113-9E4AF6BDDF1FNext, the big Blue Travel Lift straddles the boat mover and lifts the GN60 up within its slings and moves her over to the launching basin.
3D3B21E1-4508-43F5-A690-C42A1880D271Where she gets slowly lowered down into the sea water for the first time.
 
7245D915-5BFC-482A-8A45-F806DD9576E6And what do you know?  She floats!


DA31BFBF-0EFE-40E2-A185-3B9F3441AC3AMega-Guard is all the more special being the new prototype and test bed for Praxis Automation Technology based in the Netherlands.  Praxis technology is usually found in very large shipping and other commercial vessels but they are now offering equipment for smaller boats in the 18-40m and recreational range so they wanted to have this real world testing and demonstration laboratory and she leaves Antalya on Thursday bound for Rotterdam and then on to Praxis HQ in Leiderdorp NL.  We wish Mario and Praxis our very best and hope to be anchored with them in the near future.

We Are Floored!

IMG_20200727_100210This week’s title is in reference to the multiple places inside Möbius where the flooring has begun to be laid.  The majority of the interior flooring will be interlocking planks of industrial vinyl flooring made by the big Turkish company Ado and you can see a sample of the White/Silver “Aperta 2010” colour we’ve chosen HERE on the Ado website.

One of the key features that makes this vinyl flooring the Goldilocks just right flooring for XPM78-01 Möbius is that it has a significant amount of texture on the top surface which I’d describe as similar in appearance and texture to that of well weathered wood.  This a critical safety factor for us to ensure that even when walking with wet bare feet there is no slippage.
ADO_SPC_LayersThis LVT or Luxury Vinyl Tile as Ado refers to it is primarily aimed at very high traffic scenarios such as airports, shopping malls and the like and it is also 100% waterproof, fireproof and extremely quiet when walked upon. 

It is also specifically designed and engineered to be used overtop of In-Floor heating systems such as the ones we have installed in Möbius.
IMG_20200727_182532The Flooring team chose this area in the Head/Bathroom of the Guest Cabin to begin to cut and fit the individual planks of LVT and are just getting started but this will give you a good idea of how these interlocking “click-lock” planks are laid down. 

In order to access the integral fuel and water tanks below all our floors, there are aluminium tank access plates bolted down throughout such as the one you can see here in the middle of the photo partly obscured by the Rosewood sink cabinet.  The flooring overtop each of these hatches will be removable and will be secured by a special SS twist lock device to ensure that these access squares can not fly out in the unlikely event of a full roll over.
IMG_20200728_094347Directly across from the Head is the Guest Shower and it is having its all composite based flooring installed which is the same material as all the walls and ceiling so everything is fully bonded and sealed.

Same style of lift out section to get at the tank access lids below the shower floor.

The aluminum suction tool in the foreground is how we lift out flooring hatches, wall panels and the like and works eXtremely well.  No unsightly handles required, simple, quick and easy to use.
IMG_20200728_094404Once the flooring was fully cured the pre-installed drain was routed out for the SS drain fitting to be installed flush with the floor which slopes down to this point.
IMG_20200729_124941The finished floor in both showers will be made of inlaid Teak as this has that just right amount of underfoot non-skid texture and is naturally waterproof.  These are two of the three sections of flooring for the Guest and Main showers and there will be a third matching one for the adjoining Head/Bathroom floor in the Master Cabin.
IMG_20200729_095435Same construction technique as is used for installing all teak decks on yachts, each individual Teak plank is cut, fit and glued to a template underneath and then once the whole panel is laid up, the template is removed and the teak panel is attached to a composite/fiberglass panel underneath.
IMG_20200729_095439The grooves between each Teak plank allow for expansion and flex and will be filled with a Black rubber like waterproof filler and then the whole panel is sanded flat. 
IMG_20200729_153507These are the two floor panels for the Master Cabin.  The longer one in the foreground will become the floor in the Master Cabin Head and the one in the back will be the floor in the Master Shower.

You will be able to see this in great detail in the upcoming Weekly Progress Updates as these floor panels are built and installed so say tuned for more.

Finishing the Corridor:

IMG_20200727_150015Just outside the Guest Head Omur has been busy deftly applying the finishing touches to the cabinetry in the Corridor area.  This is a very busy area where you make your way down the stairs from the SuperSalon above to get to either the Guest Cabin or the Workshop & Engine Room.

This past week Omur finished installing the “hockey stick” shaped Rosewood BHL or Blue Horizon Line which provides a safe, secure and eXtremely Beautiful handrail when you are transiting these stairs.
IMG_20200727_150046Biscuits are used to join the Rosewood sections of the BHL Handrail to the wall panels to ensure they are up for several decades of hand traffic.

The ubiquitous aquamarine epoxy strip spans the space between the upper and lower halves of the BHL.
IMG_20200728_175628And with a bit of ingenious clamping techniques Omur soon has the bottom section glued in place.
IMG_20200729_100008I’ve peeled back a bit of the protective cardboard and tape coverings to show you how the two halves of the BHL Handhold terminate up at the top of the stairs.
MVIMG_20200729_152724Omur has also been finishing off the cabinetry on the opposite side of the stairs where the tall Electrical Panel sits part way down the stairs and then my long skinny Office desk and storage area runs along the Port/Left side of the Hull.
IMG_20200730_135227Here is what the Corridor area looks like viewed from the stairs looking aft through the WT Bulkhead door into the Workshop.
IMG_20200729_152658Seen through that WT Workshop door you can just make out the Blue/Green leather covered Corridor wall panels on the Right side and the Office desktop and drawers on the Left.

If you have your orientation down you will know that the Guest shower is behind the foreground wall on the Right and the Guest Head is behind the wall after that.

GALLEY GOODNESS:

IMG_20200727_105443Up those stairs and on the Right is the Galley and over in the finishing shop they are finishing all the Rosewood fronts for the many drawers in the Galley, some of which you see here.
IMG_20200727_105428More here ……………………
IMG_20200728_154515…… and more here.

Yes we have a LOT of drawers in the Galley and can’t wait to start filling them with food, plates, utensils and our extensive collection of kitchen tools.
IMG_20200729_100036Once they are all hand rubbed and polished, all these drawer fronts are brought onboard Möbius to be installed.
IMG_20200730_105853Which is what Omur is busy doing here to some of the drawers under the side “peninsula” of the Galley.
IMG_20200730_105941And pretty soon they all look like this bank of drawers on the opposite peninsula behind the Dinette Settee.

Temporary Blue painters tape handles for now and just wait till you see what these look like when their permanent SS latches are installed.

ELECTRICAL:

IMG_20200727_094741As always, the handiwork of  Hilmi and Selim can be found throughout the boat as our two Sparkies aka Electricians, continue to install the wiring and start connecting all the various electrical components together.

This is the inside of the control panel of the 40k BTU Webasto BlueCool V50 chiller.  Hilmi has removed the outer cover to make the internal connections to the boats wiring.
IMG_20200728_094148A few steps away inside the Engine Room Enclosure, the helpfully tall Selim is busy pulling wires into the ER through the penetrations you can see (click to enlarge) up near the ceiling and then securing each wire to the cable trays mounted on the Alucobond covered ER walls.
IMG_20200728_094206Those cable trays continue to run forward behind the exit manifold on this Sea Chest at the front Port end of the ER.
IMG_20200727_105125Meanwhile, Hilmi has been busy running more cables across the Front of the ER for things like the High Water pump out valves, Grey Water pumps and various tank level monitors.

FYI, Hilmi is sitting where the front end of Mr. Gee our Gardner 6LXB engine will soon call home.
IMG_20200727_100149Right here.  The two inner facing Engine Bed extensions are where the front engine feet or motor mounts will set and be bolted in place.

Engine Room Hatch Hinges:

MVIMG_20200730_111419Uğur and Nihat didn’t get much time to work on Möbius again this week as they were busy getting Mega-Guard finished and launched but they did get time to make some progress with things such as these hinges for the big Engine Room Hatch which forms almost the entire ceiling of the ER.
IMG_20200730_111424These hinges are one of the latest examples of the overarching KISS or Keep It Safe & Simple approach we try to use throughout XPM78-01 Möbius.  Uğur is very handy on the metal lathe so he quickly turned out these three hinges by drilling out three lengths of sold aluminium round bar to accept the 10mm / 3/8” SS pin he machined. 
IMG_20200730_111427

After leveling this big ER Hatch with the surrounding deck and centering the Hatch in its frame Uğur tacks the ER Hatch in place and welds on the three parts of each hinge to the Deck and Hatch.
IMG_20200730_135350Removing the tack welds the door swings open easily and is locked in the open position using pin locks to the Vent Box on the Right here.

For those wondering why this ER Hatch is so huge, we designed it such that the complete propulsion package, the Gardner 6LXB mated to the Nogva CPP Servo Gearbox, can be lowered in/out of the ER as one single large assembly.

That won’t happen very often but WILL happen often is that I can open up this big ER Hatch whenever I am down working in the ER and have all that fresh air and natural light pouring in which will make working in there all the more of a treat.

SkyBridge Solar Panels:

IMG_20200727_145808However the most exciting bit of progress Nihat and Uğur made the past week was this!

If you were with us last week you will remember that we had lowered the roof frame over the SkyBridge to its  hunkered down position that we will use for going up canals with low bridges or when leaving the boat in locations during hurricane seasons.  Part of the reason for lowering the roof was to make it easier to install the eight 340 Watt Solar Panels which also form the waterproof roof.
IMG_20200727_181727I chose to use Sikaflex 292i which is their strongest industrial adhesive to bond the aluminium frames of each panel to the rectangular aluminium tubing that the SkyBridge Roof frame is built from.
IMG_20200727_181507Prep is always the key to a long lasting bond so all the AL surfaces were cleaned first with a wire wheel and then wiped down with Sikaflex thinner.
IMG_20200727_181700Then an even bead of 292i is laid down.
IMG_20200727_181935and each Solar Panel is then carefully set in place. 
IMG_20200727_182017We used a laser level and straight edges to ensure that each panel when in just the right position before being pressed tightly down to squeeze out the Sikaflex on all sides.  The tops and side of each panel were also bonded to each other using 292i to create a very well sealed and fully waterproof roof.
IMG_20200727_181523Using this eXtremely strong adhesive eliminates the need for any mechanical fasteners and made for a very fast installation and met with Uğur ‘s satisfaction as you can see.

In addition to these eight roof top panels, there are three more in a hinged frame on the front and three more on a sliding frame aft for a total of 14 panels with a combined total output of 4.4kWP
I did manage to make a bit more progress on Mr. Gee but I’ll keep you waiting and save that for next week’s Progress Update.

Thanks for joining us and special thanks to all those who add their comments, questions and suggestions in the “Join the Discussion” box below and I hope more of you will do the same and add to the richness of this blog.

This coming week will also be shortened down to just four days but hopefully we will have most of Team Möbius back working with us now that Mega-Guard is launched.  See again then.

-Wayne








Oh Mr. Gee; You are SUCH a Smmoooooth Operator! XPM78-01 Möbius Progress Update June 6-10, 2020

Naval Yachts is a beehive of activity this past week with a big push for launching two other boats in the shipyard.  One particularly exciting one for Naval is the the first GreeNaval boat to be launched, their GN60 all aluminium 18m/60ft hybrid electric powerboat whose build began about three years ago just before Möbius.  The second boat is a complete refit inside and out of an all steel 16m/54ft sailboat originally built in the 1980’s.  Unfortunately this means that most of Team Möbius members have been called on to work on these two boats as they are both due to launch by the end of this month but hopefully they will return soon and progress can resume on our already long delayed launch.

However the remaining Team Möbius members are literally working overtime and weekends so progress on XPM78-01 Möbius is still being made so I have lots for this week’s Show & Tell progress update so let’s jump right into all that.

HOUSE BATTERIES:

IMG_20200706_093954Our Lead Sparkie aka Electrician Hilmi had Selim assisting him with pulling some more cables and wires such as these huge cables which connect the 24 FireFly Carbon Foam L15+ batteries to the Main DC Distribution Box seen here and where you may recall they left off last week.
XPM 6S4P House BatteryThe overall House Battery system is shown here and consists of four individual “battery banks” formed by connecting six of the 4V @ 450Ah FireFly Carbon Foam batteries together in Series, Positive to Neg, which is abbreviated as 6S in electro-speak. 
MVIMG_20200706_125454And here is what 6S looks like in reality when six 4V @ 450Ah FireFly batteries are connected in Series. 


* NOTE: If you look closely at this photo (click to enlarge) each of these FireFly L15+ batteries are actually TWO 2V cells inside of one case.  This is a very smart way to do things because by simply changing how those black covered copper bars are connected, each cell can be either 2V @ 900Ah OR 4V @ 450Ah, your choice.  We are choosing to configure each L15+ as you see here so I will always refer to each L15+ as a 4V @ 450Ah battery .


** TINY TECH TALK (feel free to skip over if not interested)

Series vs Parallel connections:

Each of these four 6S banks are subsequently  connected in Parallel, Positive to Positive, Neg to Neg, abbreviated as 4P so the total House Battery is 6S4P:

  • 6S = 4V x 6 = 24Volts @ 450Ah
  • 6S4P = 4 x 450Ah = 1800Ah @ 24V

When connecting batteries in Series the VOLTS of each battery are added together while the amps stay the same so each 6S bank is

  • 6 x 4V cells = 24V @ 450Ah.

As per the House Battery schematic above, the four 6S banks are then connected together in Parallel or 4P where the AMPS are now cumulative and the Volts stay the same so the total House Bank is abbreviated 6S4P and totals 4 x 450Ah = 1800Ah @ 24V.  Volts x Amps = Watts so that equates to 43.2kW aka a LOT!

Protecting Wires vs Consumers:

Fuses and circuit breakers can be used for two very different purposes depending on WHERE in the circuit they are installed.  if they are installed at the very beginning of the power SOURCE such as a battery or inverter, then they are protecting the WIRE from what is known as Overcurrent Protection.  If the fuse is instead installed close to where the consumer or appliance is connected then they are protecting the Consumer/Appliance.  It is possible to have one Fuse/Circuit breaker do both by installing it at the very beginning of the circuit aka power source but this means that the amps would need to be the SAME for both the total amps carried by the wire AND the total amps required by the consumer.  Therefore  this only works in the case where the whole circuit is serving just one individual consumer so that the amperage rating of the fuse matches both the limits for protecting the wire and protecting the consumer.


IMG_20200706_152526Putting all that theory into practice, let’s take a look at the case of fuses used for Overcurrent Protection of the batteries and their cables.  In this photo you can see that Hilmi and Selim have installed these large T-class fuses directly to the Positive output of this 6S bank using a thick copper flat bar. 

The batteries are the very beginning of the circuit so these fuses are being used for Overcurrent Protection of each Red 120mm2 / 5/0 AWG cable.  If as is often done when wiring batteries, no fuse is used and the Red cable is connected direct to the Positive battery post then there would be NO protection of that cable as it makes it way from the battery to the Positive Bus Bar inside the Main DC Distribution Panel. 
With the potential of 24V @ 450Ah a short circuit on this positive battery cable would be VERY bad and a fire all but guaranteed.  Hence we use Overcurrent Protection on all our wires and cables. 

This adds a degree of expense and complexity but when Safety is involved all other factors take a back seat.


AFT DECK WINCH:

IMG_20200707_100821Back in the Workshop looking up at the ceiling right behind the end of the Engine Room Enclosure, we find another job that Hilmi and Selim completed this week by connecting the 24V power cables to the big Lewmar EVO65 winch up on the Aft Deck.  This winch will get quite a workout as it is how we lift the Tender off and on the Aft Deck and we’ll cover that more in the coming weeks as the Davit Arch gets built.

IMG_20200707_100805As you can see, the motor and gearbox assembly tuck up nicely in this space which will be even more protected with the AlucoBond ceiling panels are put in place.

N2K NETWORK & MONITORING:

IMG_20200709_181958On the Starboard/Right side opposite the Winch Hilmi has mounted this Junction box to house some of the connections of the wiring in the Workshop for some of the 24V consumers such as the Maretron Black Boxes and Workshop lights.

Every wire labelled at both ends of course.
IMG_20200709_181954Zooming out a bit to get the bigger picture you can see how this newest junction box sets nicely up in the boxed corners that wrap all the way around the perimeter of the Workshop and how well that beautify big overhead hatch brings in all the light and fresh air.  The large rectangular AL bracket will soon have the DC Distribution Panel mounted to it and all those large Red/Black/Yellow/Green cables will go in their to connect up to the Positive and Neg bus bars, circuit breakers and fuses.
IMG_20200707_111642Speaking of which, that DC Distribution Panel for the Workshop showed up this week so we now have all three of these Distribution Panels, two of which you’ve seen in previous weeks with one up in the Forepeak and the Main one down in the Basement.
IMG_20200707_111716All the cable glands have been pre-installed for all those cables you saw in the photo above and keeps each cable both securely mounted with a waterproof connection.  You will be seeing more of this panel as it gets mounted inside the Workshop and Hilmi starts connecting all the cables, wires, fuses and circuit breakers.
IMG_20200709_182005Panning to the Left to this area above the Fuel Manifolds, these are some of the Maretron BB’s and one of the bluish multi-port N2K blocks on the far Right where the N2K backbone connects with the larger Blue cables such as the one visible on the far Right.  The small white wires are coming from the various Maretron sensors for things like temperature, pressure, fuel flow, WIF Water in Fuel, etc..

TRANSDUCERS:

IMG_20200710_134843Making a nice transition from electrical to aluminium “hotworks”, I finished up the design for this fairing block for the Aft Depth and Bottom Discriminating sounder and Uğur transformed it to solid 30mm thick aluminium in literally minutes.

The Black plastic transducer I’m holding is a Furuno 520-5PSD Bottom Discriminating Sounder which connects to a dedicated Furuno BBDS1 Black Box and then
BBDS screen shot 1sends the data and graphics like this out via Ethernet  cable to our boat computers and the TimeZero navigation software.  These sounders are most commonly used by commercial fishermen but having all this detailed information about the contours and materials below us is eXtremely valuable to us for checking out the best anchorage spots.
While very powerful, these BD transducers are very sensitive so they need to be well protected where they are exposed on the bottom of our hull from debris and possible groundings.  Strangely enough bubbles are the biggest “enemy” in terms of getting maximum performance from this and any depth transducer as they interrupt the pulsed sonar signals being sent and received by the transducer. 


IMG_20200710_151111This boat-like shape helps accomplish all these tasks; protects the transducer and smooths out the water flowing over the bottom surface of the transducer.


IMG_20200710_151105Equally critical is having the bottom surface of the transducer being parallel with the waterline so that the sonar signals are pointing straight down so we tacked the front end to the place on the hull we had strategically chosen and then used the laser level to get the bottom surface eXactly parallel with the “ground”.
IMG_20200710_151118Even though we had chosen a spot on the hull that was relatively flat there was still a good sized gap at the Aft end where the bottom plates start their sweeping curves up into the prop tunnel.
IMG_20200710_170514However it only took Uğur minutes to quickly cut some small triangular shapes of 5mm AL plate to fill that gap and then start laying down the first passes of weld to make this all integral to the hull.


Uğur will lay down at least one more bead of weld and then we will grind the block to an even more hydrodynamic shape and finish it up with epoxy fairing putty when we are prepping the bottom for the epoxy primer preceding application of the silicone base InterSleek 1100SR Foul Release bottom paint we are going to use.


IMG_20200710_170521One additional detail we designed in for an extra bit of safety with anything that is a penetration of the hull is that I had Uğur weld in a matching boat shaped piece of 5mm thick plate to the top of this 30mm thick boat shaped block before he tacked the whole block to the hull where it touches on the far Left/Forward end.  Click to enlarge this or any photo to see this 5mm plate and then the thicker 10mm hull plate above it.

Mr. Gee Mounting System

Gardner & Nogva mounts screen shotIn last week’s Update I outlined the design I came up with for mounting the Gardner and the Nogva to the beds in the Engine room using large anti-vibration mounting “feet”.  This week I finished up those design and construction drawings and Uğur got busy the brackets for Mr. Gee’s four “feet” and the two for his best buddy the Red Nogva CPP Servo Gearbox.


For the front Gardner mounts we need to extend or widen the inside of the Engine Beds a bit where the motor mount feet attach and for the Nogva feet we need to add an underhanging mounting bracket to the beds on both sides.



IMG_20200706_121354To help with your orientation in the real world, here is a shot standing up on the Aft Deck looking straight down into the Engine Room.  The two long parallel Mounting Beds you see in the rendering above are what you see here running from top to bottom in this photo.  Stern is at the top here so that is the Aft end of the Engine Room Enclosure at the top of this photo and out of sight at the bottom is the WT Bulkhead with the Guest Cabin on the other side.  Two large transverse Frames # 18 & 19 rare what you see spanning across between the two beds. 
IMG_20200706_124609Inside the ER looking Aft I’ve been busy laying out the exact locations for the mounts.  Getting the location of these engine and CPP mounts eXactly correct is eXtremely critical to the overall performance of the propulsion system so even though I’ve modeled every component very precisely in Fusion 360 3D modeler, I double, triple check all the numbers and geometry using independent hand sketches and pulling off real world measurements with tape measures, laser levels and machinist squares and then transferring this all to the aluminium with labels and lines on the masking tape I’ve put down along the beds.


The red flange halves up at the top are the zero reference or base plane that I have used for all my models and measurements as this 2 part flange is where the prop shaft connects to the output flange shaft of the Nogva CPP Gearbox.  When it comes time to align these mating flanges we have to get them to be less than 0.002”/0.05mm.  For reference a human hair is about 0.07mm in diameter so we don’t have much room for error when it comes time to align the Engine/Gearbox with the propeller flange.


IMG_20200707_101506Uğur has cut all the 25mm / 1” thick AL plates to size and prepped them for full penetration welds with the large 45 degree chamfers to form a deep V gulley for his MIG welding passes.
IMG_20200706_164722I really enjoy working so closely with Uğur and with all the modeling, measuring and marking done and all the plates cut and prepped time now for Uğur to start tacking them in place.

For orientation, the Door into the ER in the upper Left corner and the angled walls of the ER point to the Stern which is on the far Left.
IMG_20200706_181959The aft most mount for the Nogva Gearbox required this stringer be cut away where the mounting bracket plates will be and to provide enough room for the MIG gun to access.  New stringer plate will be welded back in again after the mounts are all done.
IMG_20200707_101546At the opposite front end, the supports for the bed extension required these slots be cut in the stringer under the 25mm thick Mounting Beds.
IMG_20200707_112605With all the interfering stringers cut away and slotted, Uğur could start tacking in the mounting plates starting with this vertical brace for the Stbd/Right Nogva Gearbox undermount and get it perfectly lined up with the reference lines I’ve marked on the bed surfaces.
IMG_20200707_122929He soon has both vertical braces tacked in place.
IMG_20200707_122936and then tacks in the horizontal base mounting plate.  My hand will give you a sense of size and scale.  Mr. Gee weighs in as a svelte 1400kg/3100lbs and the Nogva CPP adds about another 250kg/550lbs so these mounts need to stand up to several decades of support for over 17-1800kg / 3750-4000lbs of vibrating propulsion goodness so I am over engineering these beyond even my usual eXtremes. 


BTW, Mass is also a big help in reducing vibration and noise so there is that added benefit as well.


IMG_20200707_155825At the front end of the beds this Stbd/Right side bed extension is also now all tacked up and perfectly leveled ready for one last check with the laser level and straight edges before final welding begins.
IMG_20200707_155902Soon all four mounts, none needed for the two in the middle, are all tacked up, checked and ready for welding.
IMG_20200709_162002Front Bed eXtensions fully welded ready to be ground flat and flush.
IMG_20200709_182107As are the rear two undermounts with the stringer plates now added back in.
IMG_20200709_182553And here is a Birds-eye view looking down through the big ER Hatch on the Aft Deck.
IMG_20200709_174037Meanwhile, one floor up in the “Fitting Room” in my Workshop, I’ve been busy getting Mr. Gee’s new mounting brackets which we finished building last week, all fitted and installed on Mr. Gee himself as we prep for the big day of lowering him into his new home in the ER onboard Möbius.


These are the Aft two mounts that sit in the middle of the ER Beds.  The huge flywheel is also being prepped to mount to those six bolts on the end of the Crankshaft.


IMG_20200709_175325Seen from the front side and with the anti-vibration “feet” in place, this is what the finished Aft Mounts look like.
IMG_20200709_175339Front Right mounting bracket and foot test fit and good for final torqueing.
IMG_20200709_174104On the Front Left mounting bracket I have incorporated this extended base plate where I will soon be mounting the big Jabsco sea water impeller pump that provides all the cool seawater to flow through the heat exchangers for the engine coolant, engine oil and Nogva Gearbox oil before exiting out via the wet exhaust system and back into the seal. 
IMG_20200709_174112In the photo above, the PTO or Power Take Off drive can be seen on the far Left here and then viewed through the two holes in the vertical mount brackets.  I’ll be making up a SS drive shaft that will attach to that PTO end and go through those two holes in the mount and then be attached to the shaft of the Jabsco pump.  Should make for a very robust and reliable drive setup for this critical pump.

Mr. Gee’s FLYWHEEL;

IMG_20200707_124453Mr. Gee’s feet were not the only thing I’ve been massaging this week, I also finally made the time to finish prepping the purposely “obese” flywheel option that Michael at Gardner Marine Diesel kindly provided for us.  This mass helps to further even out the legendary eXtreme smoothness of all low revving Gardner 6LXB engines and make Mr. Gee a real smooth operator to quote Sade Adu’s great song.
IMG_20200707_124456Many months ago I had sent this flywheel out to the CNC Machine shop next door to have that recess with the 8 M-12 threaded holes machined and now I needed to remove these no longer needed bolts and bearings that are used for mounting a traditional Gardner gearbox.
IMG_20200707_155939The outer circumference of the Flywheel also serves a critical function by having these precise marks that are used for setting the timing of the fuel injection pump.  There are three sets of these precision marks and this one is for setting the injection timing of #1 cylinder.  I have filled these stamped in marks with fluorescent Green paint to help make them easier to see through the timing window in the outer aluminium Flywheel bell housing.
IMG_20200709_155312I sanded these areas down to leave the Green paint just filling up the letters and masked them off before spraying on the primer and topcoats.
IMG_20200707_184950As always, all the time in painting comes from the prep work so after months of that it only took a few minutes to spray on the first coat of primer.
IMG_20200708_183520Followed the next day by the final topcoat of aluminium paint. 


A bit eXcessive for an item that will never see the light of day?  Perhaps, but with our last boat having been all steel and Neil Young’s refrain of “Rust never sleeps” echoing in my head, I try to do anything I can to prevent rust happening ANYWHERE on my beloved new boat Möbius!  Call me crazy if you like, you’d be in the majority, but I’m a very happy and rust free nutcase!


IMG_20200707_165905My anti-rust fetish had me take the time to sand blast the six anti-vibration feet so I could paint them while I had my spray gun out and the aluminium silicone paint mixed up,
IMG_20200707_184944And shot them at the same time I was shooting the Flywheel so they are now all ready for installation.
IMG_20200709_155320Final step was to insert this aluminium SAE14 Centamax 1600 drive plate into that recess I pointed out earlier and torque down the eight hardened M-12 bolts.
CentaMax 1600 rubber insertWhen it is time to connect the Gardner to the Nogva Gearbox, this rubber flex drive which is bolted to the input shaft of the Nogva, will slide snugly into all those matching U shaped grooves in the AL drive plate that is now bolted to Mr. Gee’s Flywheel.  This is one more very significant component helping to make Mr. Gee such an eXtremely smooooooooth operator.

This is Exhausting!


IMG_20200708_184928The last bit of TLC for Mr. Gee was getting these stainless steel flexible exhaust bellows machined and welded so we can start installing the Halyard exhaust system.  These SS woven mesh connectors work really well by absorbing any vibration or movement between the Gardner engine and the dry stack SS pipes running up and over the Gardner on their way to the Halyard Combi Silencer/Separator.

The round SS flange faces up and this is where the first vertical dry stack Halyard pipe attaches.
IMG_20200708_184950And the bottom square flange bolts to Mr. Gee’s exhaust manifold.  You will be seeing much more of this once we start installing the Halyard exhaust system later this month.

Why Drop Your Drawers When You Can SLlllllliiiiiiiiide Them Instead?

IMG_20200706_140238We kept dancing to Sade’s Smooth Operator song throughout the week and that certainly included all the work that Omur and Selim were doing in the Main Cabin and the Galley.

IMG_20200706_094259Omur continued installing all the beautiful Rosewood drawers in the Master Bed Platform with their super smooth operating Blum drawer slides.


IMG_20200706_125054As you may notice, our Chippies aka Cabinetmakers, went a bit overboard last year when they started building the first drawers for XPM78-01 Möbius and made EVERY surface out of Ro$ewood so my pocketbook and I needed to reign them in a bit and use the very nicely contrasting Beech for the insides and undersides and unseeable surfaces of all the rest of the drawers and drawers they subsequently made.

But as you are seeing here in the Master Cabin, all the drawers in the King Bed Platform are Rosewood throughout.
IMG_20200706_125130All the other drawers and doors in the Master Cabin and throughout the rest of the boat have this very lovely contrast of colour and grain between the dark swirling Rosewood and the honey coloured Beech.  Thee upper four drawers in this Bureau of Drawers beside the Master Bed Platform show this well. 


The upper four are slide out drawers whereas the bottom four where the hull curves in and makes them narrower have fold down doors.  The outer faces will soon receive their Gray/Green leather covered fronts.


IMG_20200706_125143I covered these AbFab Blum bottom mounted drawer slides ad nauseum last week so I’ll leave you to go check that out if you’d like and just point out that this is a good shot at the underside of one of the Bureau drawers to show how these slides and their cushioned auto-close mounts work.
IMG_20200706_140215and here is an interior shot of one of the sliders in one of the bed platform drawers.
IMG_20200706_164425Looking rearward to the stairs leading up to the SuperSalon, these are the six drawers along the Starboard/Right side of the Master Bed Platform.
IMG_20200707_114243And these are the five drawers on the forward facing end of the Bed Platform.
IMG_20200706_182249Last 2 drawers in the Master Cabin are the two Omur in front of Omur located underneath the Vanity Sink at the very front end of this Cabin. 
IMG_20200709_101019Omur soon has both drawers all mounted as well s the door on the Medicine Cabinet above the sink.
IMG_20200709_101103The Rosewood doors along that Starboard side open up into very large storage shelves with hanging lockers and the Washing Machine behind what will soon be mounted Green/Gray leather covered drawers above the BHL Handhold.
IMG_20200709_101124Difficult to fit it all into one photo but this shot standing in front of the Vanity sink provides this perspective looking down those doors on the far Left and along the Bureau of Drawers and the Bed Platform on your way to the hanging locker on the Left just before you start up the stairs to the SuperSalon.
IMG_20200710_182648Speaking of which this view looking straight down those stairs from the SuperSalon lets us see that Omur has also now installed all the solid Rosewood nosing on each of these stair treads.
IMG_20200707_123205The solid Rosewood nosing and intake air grills for each of the stair treads came back from the Finishing Shop with their multiple coats of PU varnish all rubbed out to a beautiful matt sheen.
IMG_20200708_101626Omur soon had these all fully installed and awaiting the installation of the final flooring which will be planks of click-lock high end vinyl.

MAIN HELM STATION:

IMG_20200710_130839Upstairs Omur and Selim continued to make good progress installing the Main Helm Station which we saw them begin the previous week.  The hinged Dashboard is now back from the Upholstery Shop along with the mounting panel for the two 19” touch screens and the cut-outs for the switch panels are in the angled wall on the Right side of the Helm Chair.
IMG_20200708_132504I was finally able to get a photo of Sinan our Mater Upholsterer standing beside the latest round of ceiling panels for Möbius as well as the three Black Leather covered Dashboard pieces.
IMG_20200710_182735This is the basic layout that Captain Christine has come up with and is now in place.  Kobelt Throttle/Pitch control levers bottom Right, Furuno Jog Lever to its Left and then the Gray cover is hiding the Furuno 711C AutoPilot Head.


Above the Jog Lever is the Maxwell Windlass Chain Up/Down switch with the round Kobelt Pitch Angle gauge to its Right and the ACR Pan/Tilt Searchlight control in the Upper Right corner.  The empty hole beside is waiting to be filled by the Vetus Bow Thruster Joystick that has not yet arrived.


IMG_20200710_182757The hole on the far Left corner will have a smooth radius ring on it and will allow the Standard Horizon RAM4 VHF mic cord to coil up in the space below.

Vertically mounted on the Right wall is the Nogva Clutch & PTO control switches and the empty rectangular cut-outs will soon have the switch board mounted to control all the exterior flood/search lights and the High Water Bilge controls system.
Kobelt 7176 Walk About RemoteUp on top of the Right side angled wall, that Black Kobelt panel is the Kobelt control station to give control to either the Main or the Flybridge Helms OR give control to this Kobelt 7176 WalkAbout Controller which we are eXtremely eXcited to try out soon.  This is a corded remote control which can plug into a receptacle here at the Main Helm or up in the SkyBridge Helm and the 10m/33ft cord then allows us to “walk about” almost from stem to stern with this remote.  It is eXtremely multi-functional as the two levers on the sides control the Pitch of the prop and Throttle of the Gardner and then up on top we can control the rudder, the bow thruster and the CPP Clutch.  With this in hand we can pretty much control the whole boat while standing anywhere on the boat from the very aft end of the Swim Platform to up on the Bow.
MVIMG_20200710_182952In addition to giving you an overview of the whole front end of the SuperSalon and the Main Helm, all those wires hanging down from the ceiling indicate that Hilmi and Selim have been here putting in all the power cables for the LED lights overhead.
IMG_20200710_182741Most of all though, Christine and I are already fantasizing about sitting in our super comfy Llebroc Helm Chair up here and gazing out through these 360 degrees of windows as we head out towards our next great destination. 

Come on Team Möbius, we are counting on you to get us there ASAP!

SuperSalon gets Superer!

IMG_20200708_133223It is a hard area to photograph well but the “doghouse” overtop of the Entryway from the Aft Deck into the SuperSalon is shaping up very nicely thanks to Ömür’s hard work.


This shot is looking straight up while standing on the Entryway Stairs.  Omur now has the very nicely done Rosewood Hatch liner installed and Sinan has finished the first of the intricate snap in White leather covered ceiling panels on the Right here.  More to follow soon.


IMG_20200708_133238Here is a different perspective on that same area looking in through the Entryway door on the Aft Deck.  The Black Corner Box running across the upper ceiling area will have a snap In/Out panel to give us access to the various electronic gadgets that will live inside.

The SkyBridge is on the other side of the far right side here and …….
IMG_20200708_133251…… if I now climb up to the SkyBridge you can see this same Hatch liner from up here and get better oriented.
IMG_20200708_133259Walking a few steps forward in the SkyBridge and looking back at this same Hatch you can see where the SkyBridge Helm Chair will set in that space to the Left of the Hatch.  We have oriented this Hatch lid like this to make it easy for us to pass things back and forth from the Galley and the SkyBridge and to make it easy for us to talk back and forth when we are in these two areas.

GALLEY:

IMG_20200708_132310Can you guess where these three little drawers are bound for?
IMG_20200710_093451Well, I guess the heading of this section makes that easy to guess that they go HERE on the “peninsula” in the Galley that runs parallel with the walkway as you come down the stairs from the Entryway door.

One of the main themes Christine and I prioritized as we worked through the design of XPM78-01 Möbius is what we refer to as “Diversity” by which we mean having a lot of different options for different aspects and areas onboard.  in the case of the Galley that means a lot of diversity of size and shapes of drawers and doors so have a look around and see how this design diversity is manifesting itself in the Galley.


BTW, the tall skinny area in the middle of this set of different sized drawers will also be a pull out “drawer” that has no sides and just a series of shelves to store things like spices and condiments and utensils that you can easily access from the side.


IMG_20200710_093502Drawer Diversity continues over here on this set of drawers on the Window side of the Galley countertops forward of the double sink.
IMG_20200710_093508And yet more different sizes and shapes of drawers here on the other “peninsula” running along the back of the Dining Settee on the other side.
IMG_20200709_101254A bit difficult to see through all the construction but you can see how all the Garages atop the Turquoise marble countertops are also different sizes and depths for yet more diversity of our storage.  Our hope is that having all these different options will allow us to optimize all these storage areas and enable us to find the Goldilocks just right spot for everything we want to store in our Galley.
IMG_20200708_183744Also eXciting for us to see the big double sink be permanently set into the marble countertop.  And yes we heard all your questions and recommendations for a undermounted sink instead and we may well agree with you for the next boat, but we are very happy with this top mount and thing it will work well for us.


IMG_20200709_100759The large main faucet has a removable spray head with a very effective magnetic holder to keep it in place when not being used.  The smaller faucet on the far Right is just for cold drinking water which comes from its own 150 Liter tank that is completely independent of all other water tanks for an extra bit of safety should it ever happen that all six of our integral water tanks should be somehow contaminated. 
Highly unlikely as they are all filled from our 150L / 40 USG per hour Delfin Watermaker, but just in case ………………


Whew!  Even when shorthanded the rest of Team Möbius still makes great progress and we get closer and closer to Launch Date!

Oh, and one last bit or eXciting news, look what we just received!

Certificate of British Registry in Jersey for Möbius address blurred outHoly Pinocchio!

It is NOT a Fake News lie that XPM78-01 Möbius is now a “real boy” as she is fully and officially registered in Jersey and the British Ship Registry! 

I realise that this might seem like “just a piece of paper” to many but to us this is such a big milestone that makes our dreamboat seem all the more real and tantalizingly close.


Thanks as always for joining us on this grand adventure and PLEASE add your questions, comments and suggestions in the “Join the Discussion” box below.

Till next week, same time, same Bat station this is your cub reporter Wayne and Christine’s Loving Owners Representative signing off.

-Wayne

Hands Full and now Hearts Two! mv Möbius Progress Dec. 24-29, 2018

Hands Full and now Hearts Two! mv Möbius Progress Dec. 24-29, 2018

Naval Yachts reached an all time high in productivity this week and it is an all time high that I’m not sure even they can top.  On Wednesday Dincer, one of our builder brothers and founder of Naval Yachts texted us with the news that he and his wife Nesli had just welcomed their twins into the world!  Wow!! 

Two very healthy boys, Yiğit, which means brave and Mert which means honest, arrived a few weeks sooner than expected but both they and Mom are doing very well.  Dad seems to be a bit tired though?

Both boys measure 42cm tall with Yiğit weighing in at 2.4kg and Mert at 2.2.  Congratulations Nesli and Dincer and welcome to this awemazing world Yiğit and Mert!  We can’t wait to meet and snuggle you soon!  As per this week’s title, if you think we have our hands full, you ought to see our hearts!

Amidst all the celebrations the rest of Team Möbius continued their great productivity with lots of progress being made this past week welding the stanchion sockets into the Rub Rails, tacking up the SkyBridge roof frame and the fore and aft railings, and installing the first wire trays so let’s go check all that out now.

IMG_20181225_135446Picking up where we left off last week, Uğur and Nihat continued to tack together the frame for the roof over the SkyBridge.
IMG_20181225_171514This is the aft end of the roof and each of those eight openings have been sized to have a full size solar panel sealed in place on top to form a fully watertight roof assembly.
IMG_20181225_121410 This front area provides an overhang around three front windows and there will be vent grills in the underside of the front overhang to channel air over the bottom of the solar panels to keep them cool and efficiently cranking the electrons to keep our big battery banks fully topped up every day.


IMG_20181228_181753Here is the fully tacked and cleaned up roof frame ready for final welding. 

The V shaped on edge flat bars you see atop the plating fore and aft here are just temporary braces to hold the panels flush and will be removed once those joints are fully welded.


Arch up   downIn last week’s update I included this rendering to show how the aft end of the dark green roof frame is attached at the aft ends to the hinged upper arch assembly such that they can both be folded down into “Canal Mode” shown in mauve here.
Fwd Stbd SkyBridgeThis Starboard side view shows what the SkyBridge roof will look like in regular passage making or anchor mode.

IMG_20181227_114359With the SkyBridge roof frame completed Uğur moves up to deck level and seems intent on something?


IMG_20181227_114311Oh No!  Why would he be cutting big holes in those eXtremely strong and beautiful Rub Rails he so meticulously welded in place last week?
IMG_20181227_114251

Hmmmmm, these short lengths of 60mm thick walled pipe seem to fit in just right.
IMG_20181227_114413Carefully measured and leveled to be perfectly vertical….


IMG_20181228_111233 …. then welded in place top ……
IMG_20181227_172004…. and bottom.
Stanchion & Socket in Rub RailOhhhh!!  Duh!  Now I remember drawing these up!  He is installing the sockets that will hold the aluminium stanchions and railings in place very solidly.

3 Dyneema lifelines running through these 1m/40” tall lengths of 40mm thick walled aluminium pipe will help keep us safely on deck.  Barney the Yorkshire Terror is another story but you will note that the bottom lifeline is at a particularly low Barney height.
This same type of nylon lined pipe socket will also be used to attach the 40mm pipe railings you can see in Cyan colour in the rendering above where they create very solid hand holds at the side boarding gates and around the bow and stern.  You will be seeing more of these stanchions and railings as they get installed in the coming weeks.

UntitledMoving inside the boat there seems to be a meeting of the minds in the forward Main Cabin staring Dincer the new father of twins Yiğit and Mert. 

Dincer is talking with Yusuf our head electrician as we work out the details of installing all the wiring and electrical systems on XPM78-01 Möbius.
IMG_20181227_113959Packages of these aluminium wire trays of various widths have been piling up on deck during the week ….
IMG_20181225_121555

…. and new pieces of flat bar have been showing up between stringers on the upper hull sides.


IMG_20181226_170731

Each flat bar and each opening slot in the frames are carefully lined with thick rubber glued in place to protect the wires and pipes from any abrasion and keep the trays fully isolated from the hull.
IMG_20181228_110951Here in the Workshop we will run some of the cables up and across the ceiling to the Starboard side.
IMG_20181227_172407Like this. 

Another set of trays will go below this first route of trays and you can see what those slots and holes in the frames are for. 
Wires will be routed to keep the high amperage AC and DC cables well separated from each other and we will run data cables on the opposite side.  All this to help eliminate magnetic induction and noise interference.
IMG_20181228_181651And that’s it for this week so we’ll turn out the lights and let Möbius rest for the long weekend bathed in the greenish night lights of the shipyard.


New Years is a particularly big holiday over here so Monday and Tuesday are holidays here and Naval Yachts and Team Möbius will start up again on Wednesday morning.


I’ve put together a short video or this week’s progress and you will find that below.

HOLIDAY BONUS!

We were all working today, Saturday and so wtih Christine’s help we spent time onboard and shot a bunch of video and I’ve used this to put together an end of the year guided tour of Möbius for all of you who have been asking for another and I will create a separate blog post for that with all the drawings and model shots in it so you can refer to these as you wish. 

And for a Holiday treat, seeing as you have all been such good little boys and girls throughout 2018, I’ve turned this into a fully annotated video guided tour with drawings and models overlaid throughout to help you visualise the various compartments and layouts.  At 23.5 minutes it is much longer than previous videos but I have put in markers throughout for each of the different cabins and areas on the boat so you should be able to fast forward to find what you are most interested in.  I have put this new annotated video walkthrough into it’s own post you can find here and I have put a copy of each drawing and render from the video at the bottom of that blog post so you can refer to these “stills” anytime you wish.

As with most things I do I’m a complete novice at this kind of video editing and using all new software tools so please bear with me as I learn and try out new things  My apologies in advance for the poor sound in many places.  I am upgrading to a lavaliere microphone I can wear in the future and will work on the lighting changes with the camera.  Otherwise I would very much appreciate any and all feedback from you as to what you like, what you don’t, what you would like more of, less of and any suggestions that will help me learn and improve to make these videos, or the blog postings, more enjoyable and informative.

Christine and I hope you enjoy the year end tour of Möbius and your celebrations with family and friends as 2018 draws to a close and we welcome in the new year.  2018 was certainly a densely packed year of milestones and memories for Christine and me and 2019 looks to be even more so as our awemazing adventures continue.  Lucky us!!

Wayne & Christine

Hands Full and now Hearts Two! mv Möbius Progress Dec. 24-29, 2018

This REALLY Rubs me the RIGHT Way! Weekly Progress mv Möbius Dec 10-14, 2018

Team Möbius was back to making some very visible progress this week that definately rubs me the right way as you’ll soon see. 

A good thing this progress doesn’t depend on me as Christine and I spent most of our time this week renewing all the various aspects of residing here in Antalya for another year or more.  Hard to believe that we have now been living here for almost a year now and it was time for us to renew things such as our residency permits, health insurance, vehicle registration & insurance, apartment lease, etc. each with their own labyrinth of bureaucracies to negotiate, some online and some in person.  In the grand scheme of things this really didn’t take too much time, just all time away from building boats and writing books which we so much prefer and are now back to. 

But enough of such sniveling and let’s get caught up with what’s been going on with the good ship Möbius this past week.

** NOTE: Please Click to enlarge any photo in these blog posts

IMG_20181212_122858Let’s start wtih another mystery shot of the most recent shipment of aluminium to arrive here at the new Naval Yachts shipyard and see if you can guess what these are for??
IMG_20181210_173943More clues for you ……
IMG_20181210_173928…  there are quite a few of them ……
IMG_20181212_103558….. and they are made by bending 10mm/ 3/8” thick aluminium plate into these 6m/20’ long U shaped sections.
Bow & AnchorHint:; Remember the title of this weeks update and you can see them very clearly here in this quick rendering of the bow.

That’s right, we’ve got Rub Rails baby! 

This quick rendering shows these beautifully brutish Rub Rails as the dark turquoise coloured pieces that wrap all around the deck to hull corners.


IMG_20181212_103313

This short section from the bow to the forward anchor roller cheek was the first to go in and then behind it you can see the first full length 6m long section has also been tacked in place.


IMG_20181212_103407Looking straight up from water level along the side of the bow you can get a sense of scale for how these Rub Rails extend sideways about 140mm / 5.5” to create a rim of eXtremely strong “bumpers” from stem to stern. 


If you look at the rendering above and you can see that additional gussets will be welded in to fill in that triangular space between the forward anchor cheek and the front Rub Rail to add even more strength and stiffness to the anchor assembly.


IMG_20181212_122204These Rub Rails come in eXtremely handy when we are up against big rough wood or concrete pilings as we often are when bunkering (fueling up) at the large commercial fuel docks where the big ships get their fuel and where inflatable fenders are just not up to the task.
IMG_20181212_103711Up on deck at the bow shows a before and after view with the Rub Rail tacked on the Port/Left side while the Starboard/Right side waits its turn for the same treatment.
IMG_20181212_122634Before/Without; looking aft down the Starboard side and ……
IMG_20181212_122526After/With:  Rub Rail in place on Port side.

IMG_20181212_103831But wait a minute! 

What’s wrong with this picture?
IMG_20181214_105014And this one too?

We seem to have a bit of a square peg in a round hole problem here don’t we? 

How are you going to fit such a long 6m/20’ straight 10mm thick U channel up against that beautifully curved edge of the hull?
IMG_20181212_122327Easy Peasy when you are working with aluminium and have these two strong Push Me/Pull Me helpers!  The Mr. Yellow ratcheting chain tackle Pull Me brings the far end in most of the way ….
IMG_20181212_122738…. while his buddy Mr. Blue Push Me pushes each spot along the length in to just the right spot to line up with the guide line scribed parallel along the length of the deck to show where the inside edge should sit to overlap the deck by 30mm.

Credits due to the supporting cast as well such as the big 25mm thick bridge tacked onto the deck and hull for Mr. Blue Push Me
IMG_20181212_122751and some smaller bridges to secure some hammered in wedges to get the upper surface flat and parallel to the water.
IMG_20181212_122517And now just tack and repeat.
IMG_20181212_133521Have Mehmet prep the edges of the next length …..
IMG_20181212_133434……… prep the end of the previous length …..
IMG_20181214_134949Push/Pull into place and tack ….
IMG_20181214_104647… bring in Sezgin to lay down the first of several continuous beads  ….
IMG_20181214_104615…. along the top and bottom (not shown) edges ….
IMG_20181214_134934… and you soon have all the Rub Rails in place!

Having no paint policy and just raw aluminium exterior enables us to use these Rub Rails as a fulcrum point up against pilings and rotate the boat as we sometimes need to do when docking in high winds or other close quarter maneuvering.


Stanchion & Socket in Rub RailThese eXtremely sturdy Rub Rails will also be home for the vertical 60mm/2.4” AL pipe sockets that will soon be through welded top and bottom along the entire length of the hull for the 1m/40” tall and 40mm/1.6” OD aluminium stanchion posts and railing legs to slide into and create equally super sturdy lifeline and railing system around all the deck edges.

Nylon bushings will line the inside of each pipe socket to keep this joint tight and non corroding for easy removal when needed over the years.


Continuing with the eXtremely strong and eXtremely low maintenance theme, the three horizontal Lifelines will be gray 8mm Dyneema synthetic line running through the three short lengths of 10mm AL pipe inserts you can see in the rendering above along the length of the stanchion tubes.  This “stronger than steel” synthetic line provides just the right balance of slight give and yet plenty of strength for us to lean against or pull on, never corrodes and is easy to splice and fit to traditional hardware bits such as turnbuckles and pelican hooks for tensioning and where we have removable gates for boarding along the sides.


IMG_20181212_180935Throughout the week there was the constant crackling of MIG welders and the din of angle grinders as work also continued inside the hull.  Looking down from the Aft Deck through the big ER hatch into the ER Enclosure for example they are finishing the welding in of these Engine Room Enclosure walls and the water tanks on either side of the engine beds

The swirl marks also show how they are wire wheeling all surfaces clean as we get ready to start gluing in all the nautical miles of EPDM foam insulation on every bit of the interior aluminium surfaces.
InkedIMG_20181214_135137_LIMeanwhile work also continues on finishing off the new Naval Yachts shipyard building and offices.  Speaking of offices, Naval are eXtremely kind and generous in providing a new office for me to work from which is located on the 2nd floor just behind the wall the red arrow is pointing to.
IMG_20181214_132100And if I stand just outside that door onto the triangular walkway I have this birds eye view of Möbius and her bay mate mv Legacy sitting in front.

IMG_20181208_120517Below me on the main floor work continues on what will soon be this bright and airy reception area at the sliding front entrance doors. 

Behind the glass windows on the right here are …
IMG_20181208_120541… offices like this for the engineering staff as well as …
Wayne working @ new Naval 2… large all window meeting rooms for guests, suppliers and sub contractors. 

This also provides shelter for weird white haired old guys who seem to hang out here all the time and work late into the evening with the rest of Team Möbius.
IMG_0471Zooming out a bit more to the surrounding area of Antalya, you can see here that we lucked out weather wise on Thursday when we were driving to various offices all over Antalya picking up all the various forms and paperwork I noted at the beginning of this post.  This is the view we had to put up with as we waited for our health insurance provider to print out all our paperwork for residency permits.


Our apartment is across the crescent shaped coastline on the right right about where that tall pine tree intersects the west end of Antalya.  As you can see it is winter here with all that fresh snow on the mountains right behind us and the whole area just pops with stunning beauty on sunny days like this.

All in all a very good week and back by popular demand I’ve put together a short video compilation of some of the work on Möbius this week.  Enjoy!

Please add all your comments, questions and suggestions in the “Join the Discussion” box below and let me know how to improve these posts.

See you next week.

-Wayne

Hands Full and now Hearts Two! mv Möbius Progress Dec. 24-29, 2018

A VERY Moving Week! Building mv Möbius Nov. 19-23, 2018

Whew!  What a week here at Naval Yachts.  The time has finally come to start making the move to the brand new home of Naval Yachts here in the Antalya Free Zone.  The building isn’t fully finished yet but the shop side is ready so we started moving boats and as you are about to see Möbius was the first boat to move to her new home on Wednesday followed by Legacy on Thursday.  It was quite the experience and I’ll let the pictures and the videos at the end do most of the talking so here goes……..

IMG_20181120_120709Team Möbius wasn’t going to let moving interrupt their progress within the boat itself so let’s first take a look at that. 

Up on top of the aft end of the Starboard/Right side of the Pilot House roof the massive arch hinges are now tacked in place.


Arch up   down

As you’ll recall from seeing this rendering of the aft end of the Pilot House in previous posts, the arch is hinged where it passes through the roof of the Pilot House so that we can fold it down to Canal Mode to reduce our air draft or height above the water to sneak under lower bridges and locks.  This rendering shows the arch and SkyBridge roof in both the Green/Grey normal passage mode configuration as well as the purple folded down Canal Mode. 


You’ll note too how the bimini roof overtop the SkyBridge cleverly folds down with the arch.


IMG_20181119_101029

Looking at Port/Left side of what we call the “Wings” at the aft ends of the Pilot House, we can see those hinges being tacked together in the foreground and the 15mm/5/8” base plate for the two compression posts for the Arch tacked into the far inside corner of the Wing box.  Those two large 100mm/4” diameter holes on the top of the Wing Box are where the two compression posts will soon be fitted.


IMG_20181120_120718Like this. 

The Arch itself is being built off the boat as we’ve seen in previous posts and we’ll show you more of that once it has been tacked together and gets fitted to the top sides of those big hinges.
IMG_20181120_120754

If you look back at the rendering above you will see how the thick 30mm/1 1/4” window glass wrapped around all sides of the Pilot House extends back to the ends of these Wing Boxes so you can imagine how well protected this aft end of the Pilot House and Aft Deck will be. 

This will be especially appreciated when you are going in/out of the SuperSalon through that door you see here on the left or up the circular stairs to the SkyBridge on the opposite side.

IMG_20181120_120953Meanwhile up front in our Maser Cabin the last of the water tanks are getting their baffles put in and their tops welded on.


IMG_20181120_121028Here is a closer shot to show the baffle plate and top flat bar welded in place and you can see what the completed matching tank looks like on the left.  These tanks will be used more as ballast than for potable water for us to use for dishes and showers. With our eXtremely large volume of diesel fuel we carry in our central tanks, 14,500L/3800 USG, that as this volume and weight go down during a passage we are able to maintain the same overall displacement and balance of the boat by adding the equivalent amount of water in the tanks on either ends. 


Our ability to move water, and fuel, from any one tank to any other also gives us tremendous options for adjusting the ride and balance of the boat as sea and weather conditions change during a passage.  Safety, Comfort and Efficiency are our top 3 priorities and this helps us with all three and this is a good example of how we have made the thousands of design decisions for these eXtreme eXpedition Passage Makers or XPMs.


IMG_20181119_160711Down on the shop floor the work continued on the big hatch for the Engine Room.  Framing is now all tacked in place and you can now clearly see the open channel that surrounds the entire outer perimeter is formed.
IMG_20181119_160745This will in turn match up with an opposite U shaped channel surround the perimeter of the opening on the Aft Deck to create a very well sealed connection between them. 

The matching U shaped channel on the Aft Deck will also create a perfect gutter to catch any water on the outside of the door and make it easy to put in some drains out the bottom of the channel so that when you open this big ER hatch no water ever drips inside and keeps any water from sea or sky on the outside where we like it.

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What do you think these two onlookers are looking at??
IMG_20181121_110939Could it be watching our Master Welder Sezgin pushing one of the many MIG welders outside?


IMG_20181121_111054Or are they checking out how most of the other equipment and aluminium parts have been removed from around and under Möbius?
IMG_20181121_123814Or could they be wondering what that black Naval Yachts banner is hiding?

Or what are these Team Möbius members doing taking their tea break on this new blue bench that showed up?


DSC_0538Ohhhhhhh, now I get it, it is MOVE DAY!
DJI_20181121_134049Everyone pitches in to help get the blue boat mover into position.
DJI_20181121_134218Blocking and supports are carefully set in place.
DJI_20181121_134610Uğur and Umit quickly fabricate some additional braces to weld to the hull for more support.
DSC_0551Möbius steel floor supports are unceremoniously amputated with some quick passes of the Oxy-Acetylene torch.
DSC_0557This old white haired buy keeps getting in the way.
DSC_0544Then all these people show up…..
DSC_0561Deep within the dark shadows we hear the muted roar of a little diesel engine starting up and the whine of hydraulic motors as Möbius gracefully lifts off the floor …..
DSC_0565… and backs her beautiful aluminium butt out the door and into the sunshine.
DSC_0569aft deck now all clear
DSC_0570and now we see what that Naval banner was covering up!  Someone snuck in during the night to chisel out a bit more room for the upper heights of the SkyBridge to fit under!
DSC_0572All clear and fully out in the sunshine at last!
DSC_0576Backing all the way out and across the street and almost inside of the big Damen shipyard building next door.
DSC_0577Thanks to all those turnable wheels she makes the turn onto the street
DSC_0584Holds her beautiful big nose high in the air
DSC_0586Looking ever so huge and beautiful, she backs her beautiful butt down the street and off to her new home.
DSC_0615and a few minutes later she gracefully makes the last turn towards her and Naval Yachts’ new home.

More of that same crowd showed up again to help mark this momentous occasion and you can click to enlarge to see if you can spot any faces you recognize?
IMG_20181121_154117Calmly waiting while they get the door to her new home open, Möbius sizes up that opening to make sure she will fit.
IMG_20181121_160421Doesn’t look like any chiseling of the door top will be needed here!
DSC_0624Half out ……..
DSC_0625…. half in.
DSC_0622Everything in life is relative and our big baby now looks more like a little girl as she backs into her cavernous new home.
IMG_20181121_172856Ahhhh, home at last!
DSC_0645Four VERY proud parents with their respective new “babies”:

Dincer on the left and Baris on the right, the two very proud parents of the new Naval Yachts shipyard they have just designed and built.

And Christine and I in between, proud parents of our beautiful little girl Möbius towering over all of us in the background with some of her many attendants all around.
IMG_20181121_171358Our poor little amputee has her legs reattached.
IMG_20181122_110027out goes the boat mover and in goes the stands
IMG_20181121_172833Feeling a wee bit little and lonely, Möbius now awaits her fellow shipmates to join her.
IMG_20181122_113929Next up is her slightly larger and much heavier sister “Legacy” who requires the slightly larger yellow boat mover.
IMG_20181122_114053Remote control all ready to
IMG_20181122_131322guide her around the first corner
IMG_20181122_162907around the last corner
IMG_20181122_165624Legacy points her nose into the same bay and heads for her awaiting buddy boat Möbius
IMG_20181123_095921And soon these two sisters of the sea are nuzzled nose to nose ready for their respective teams to resume work tomorrow.
As you can see it was a VERY “moving” week for all of us at Naval Yachts and now the work resumes on moving the rest of the company, a few more boats and getting back to work on completing these awemazing boats.

Sunset Nov 25-2018As one chapter ends and another begins, seems fitting that tonight would end with this beautiful sunset off our back balcony don’t you think?


I’ll admit to being a bit of a pooped pup after such a fabulous week so I’m going to let Miss Google look after creating the videos of you this time.  Frankly, I’m not sure I could do much better myself and that would take hours.

So here are the videos which Miss Google automagically created, one from my videos and one from Christine’s. 

These are also nice little examples of the very early uses of something I have an abundance of, Artificial Intelligence!  But seriously folks it is a fabulous time to be alive and an awemazing time to be living in so both Christine and I hope you will enjoy this post and these videos. 

Either way, let us know what you like and what you don’t like or would you suggest to make these blog posts more interesting and enjoyable.  Can’t guarantee I will be able to follow all your suggestions but I can guarantee that I’ll do my best to keep making them better each week.

– Wayne

Hands Full and now Hearts Two! mv Möbius Progress Dec. 24-29, 2018

Serendipity leads us to Naval Yachts

Learnativity

In July 2016, we launched LEARNATIVITY, our 52-foot steel cutter back into the water after nearly a year on the hard in Fiji. The boat was looking better than ever after a new paint job, and while we loved cruising in our sailboat, we had also been working for more than a year on the plans for our new power passagemaker. As the design had progressed enough, we’d decided it was time to look for a yard to build her in.

Wayne and I knew from the beginning that we would prefer to build our new boat overseas. While we were really looking forward to getting back to cruising as soon as possible, we also were aware that the journey is as important as the destination to us. I know from experience that building a boat always takes longer than you think. We wanted to enjoy living in the place we chose to build, and since we love travel so much, we expected it probably would not be in the US or Canada. Since we would be living there for years, we hoped to find a place where we could learn a new language and culture. Also, we were hoping to find a place with highly skilled workers, but also with labor rates we could more likely afford.

Ever since we had traveled to Turkey in 2014 to do research for a book I was writing, we had had our eyes on Turkey. We loved the people, the culture and the food, so it would be a great place to live. We’d read about this area in Antalya called the Free Zone in an article in Power & Motoryacht Magazine. We knew they had skilled workers for building in wood and fiberglass, but we weren’t certain about aluminum. But we didn’t want to narrow our search too much at that point, so we researched aluminum boat building all over the world. Eventually, we came up with a list of builders.

Our yacht designer, Dennis Harjamaa of Artnautica, put together an estimation package for us that he sent to the boatbuilders on our list. In the end, our list included builders in New Zealand, Holland, Tunisia, Turkey, and later, in Louisiana, USA. We are also cold weather wimps, and while we looked at several builders in the Pacific Northwest, both in the USA and BC (where Wayne is from), we knew they could build us a fabulous boat up there, but the cost of living was high and we were hoping to find a place with a warmer climate.

Wayne decided to travel to meet with some of these boat builders and meet them face to face. In our estimate package,  we had defined four stages of the build, and we were asking builders to bid on any or all of the four stages. Stage 1 is the hot works: all the aluminum hull, tanks, decks, and superstructure. Stage 2 is power away. Stage 3 is all boat systems installed with rough interior. Stage 4 is turn-key finished boat. For this trip, Wayne had scheduled meetings with two builders in Turkey, one in Antalya, one in Izmir, and another in Bizerte, Tunisia.

While Wayne was off meeting with the builders in Tunisia first, I was in Nadi, Fiji aboard LEARNATIVITY at Vuda Point Marina. We had a young Fijian man working for us to complete the last bits and pieces of our refit. He was installing the new insulation in the engine room and painting the bilges. In addition, I was writing a new book, which is my real day job and helps to keep us in provisions. As I Skyped each day with Wayne and got more and more excited about our new build, I decided to post on the Trawler Forum website about Switching from Sail Cruising to Power Passagemaker. I was asking if anyone had information about building aluminum boats in Turkey.

Those of us who read these posts on this forum know that it is an international group. There is a vast amount of knowledge among the group, and I was a bit tentative when I posted. I was hoping mostly about making a connection with another cruiser who knew of boats that were being built in Turkey. It never occurred to me that builders would be reading my post.

The difference in the time zones between Fiji and Turkey is huge, and Wayne and I could only Skype in early morning or late evening. I remember checking my email at the same time Wayne was in Antalya, and there was an email from a builder I’d never heard of who was also in the Free Zone: Naval Yachts.

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Hello Christine,

I saw your ideas about your plans to build an aluminum boat in Antalya in a forum. We are aluminum boat builders in Antalya Free Trade Zone, center of boat building industry, and also we give engineering and design services as well. We are currently building our aluminum hybrid motoryacht: GreeNaval 45. I don’t know what is your status now about building a boat but please feel free to ask your questions. Your contribution is very well appreciated as a sailor with enthusiasm.

please find us : www.navalyachts.com and www. greenaval.com

Best regards,
Baris Dinc

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Talk about serendipity! Wayne was in Antalya at that very moment. He had finished his two days of meetings with the other builder, and at that time he was asleep. His Sunday morning would soon be dawning, and he was expecting to leave in the morning to start the drive up to Izmir. I forwarded the email to him and somewhat doubtful that they could make a connection on such short notice – and on a Sunday, to boot.

When Wayne awoke the next morning, he saw the email and wrote back to Baris:

***********************

“My wife Christine just forwarded this Email from you and as luck would have it I am in Antalya right now and very close to the Free Zone.  However I am about to leave and drive up the coast to Izmir to meet with some other boat builders up there.  I am almost out the door and going to leave Antalya in a few minutes however I would certainly like to take advantage of being here to meet with you personally if you happen to be around this morning?”

************************

Amazingly, Baris checked his email a few minutes later and answered. He arranged for Wayne to go to their yard that morning, and they showed Wayne around their sheds and the different projects they had underway.

Naval Yard

They next time we Skyped, Wayne was bubbling over with enthusiasm for both of the yards in Antalya. We felt so fortunate that he had been able to connect on such short notice with Baris and Dincer, the partner brothers who own and run Naval Yachts.

It was months before all the bids were in, and we continued to work with Dennis on all the thousands of small design details that go into making a boat. In October, we left Fiji and sailed to New Zealand where we met with Dennis and had a meeting with the New Zealand builder. Eventually, we narrowed it down to the two builders in Antalya, and one year after the first visit, Wayne flew back and met some more.

In the end, on March 15th of this year, my birthday, we signed a contract with Baris and Dincer Dinc of Naval Yachts, the builder we chose due to serendipity and the help of the Trawler Forum.

Fair winds!

Christine